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General Summary of Responsibilities:
Provide detailed and accurate communication through shift reports
· Check and monitor Work order progress through SKS and PICK
· Setup, startup/restart product changes on operating lines
SAFETY:
o Know where all E-Stops are and what they control.
o Keep the entire line clean and free of trip and slip hazards. This includes such items as; pellets, water, tubing pieces, cardboard, general debris, etc.
o Workstations are kept clean and orderly.
o Cleaning supplies/tools are kept in their designated places.
o Proper and safe use of any tool(s) that cut.
o Proper and safe usage of any and all tools.
o Proper PPE is worn at all times and in designated areas.
o Follow all company guidelines per the safety manual.
QUALITY:
o Verify that correct materials are being used in the extrusion process.
o Verify that all correct paperwork is on the line. This includes manufacturing and packaging specifications.
o Check and inspect every coil for I.D. conformance.
o Verify product conformance to the “Product Data Sheet” by preparing and retaining Q.A. samples at specified intervals per the, “How to prepare and inspect a tubing sample” work instructions.
o Verify correct labels for products being manufactured.
o Verify correct laser print.
o Stack coils neatly on pallets with the labels located correctly (as per packaging specification), and the tail in the correct direction.
o Fill in all forms completely and accurately.
PRODUCTION:
1. Quality Training (Ability to follow and review work order, product specification and quality control). Second check done by a QA personnel
2. Coiler/Reeler Operation Training –
Stage 2. Basic trouble-shooting. Ability to pick up pipe from the floor during a missed catch or event of a coiler/reeler fault (independently)
3. Fork-lift certified
4. Routine start-up/shut-down Standard Operating Procedures (SOP’s) under supervision
5. Ability to help assist and relieve other operators for breaks or line issues
6. Proficient on running Recoil A
7. Proficient on running Recoil B
8. Proficient on running Grinder – P1 flakes
9. Proficient on running lines 38/39, thin-walled product
10. Proficient on running line 47, heavy-walled product including w/emitters
11. Proficient on running line 9, heavy-walled product including w/emitters
12. Proficient on running line 55, tape line
13. Re-string of all Extrusion lines without supervision
14. Performed screen changes on all Extrusion lines under supervision
15. Accurately performs Quality checks and follow sample frequencies
o 16. Can answer most or all of the alarms on the lines without assistance
Minimum requirements:
· Able to stand for long periods
· Able to lift 60lbs. overhead
· Minor Mechanical knowledge
· Read and speak English fluently
· Basic math
Preferred Requirements:
· Previous mechanical experience
· Previous manufacturing experience
· Safety conscious
Essential Duties of the Position: (The tasks listed below represent the majority of time spent working in this position. Management may assign additional tasks related to the class's work as necessary.)
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